Case Study – a boiler
retrofit
The client
Maple Towers Apartments -
1275 Elgin Ave., Burlington,
Ontario – a 372-unit 14 story
condominium highrise.
The challenge
DBS was required to improve
the performance of the existing
boiler plant - consisting of
40 year-old Rudd boilers operating
at 65-70 % efficiency. and
convert the plant to capitalize
on the energy efficiency.
The scope of work
DBS redesigned the piping
configuration from a supply
/ return application and converted
it into a primary / secondary
configuration. This enabled
the new plant to maximize heat
transfer and minimize heat
loss due to stack loss and
unnecessary operation of boilers.
DBS also upgraded the indoor
/ outdoor controller from on/off
control to a full-modulation
controller with pump delay
and intelligent digital signal
for fine control of building
temperatures. The result would
be less gas consumption and
with the use of VFD's (variable
frequency drives) which are
part of the upgraded boiler
design we also capitalize on
electrical savings.
The results
With this system, our client
is seeing returns on operational
costs of approx. 30% and the
installed system in this particular
case will have a ROI of just
less than 3 years. |